Forming steps : About 26 steps
Material of rollers : GCr15 steel, precision-machined, high frequency quenching HRC58-62,
Diameter of rollers: >¢150
Material of main shaft : 45# high quality steel (diameter>¢50), driven by chain
Size 300mm, 400mm, 500mm and 600mm make in one machine, change the size automatically
Name | Quantity (set) |
5 Tons electric De-coiler | 1 set |
Servo feeding | 1 set |
Hydraulic punching device | 1 set |
Punching dies | 2 sets |
Bending moulds | 2 sets |
Hydraulic cutting and bending machine | 1 set |
Main roll forming machine | 1 set |
Conveyor belt | 1 set |
Run out table | 2 sets |
Control panel | 1 set |
Safety Cover | 1 set |
Spare parts | 1 package |
Materials to form: | According to the customers’ requirement Used for 300mm,400mm,500mm 600mm width,material thickness 0.5-0.7mm galvanized steel, length is variable from 0-10000mm |
Forming steps: | About 26 steps |
Material of rollers: | GCr15 steel, precision-machined, high frequency quenching HRC58-62, diameter of rollers: >¢150 |
Material of main shaft : | 45# high quality steel (diameter>¢50), driven by chain |
Chains’ material: | 45# steel, high frequency quenching, circular pitch: 38.1; number of teeth: 1 |
Cutting: | Hydraulic cutting; quenching HRC58-62 |
Electronic control: | PLC control |
Dimension of machine: | About 12000mmX2000mmX1200mm |
Weight: | About 10 Tons |
Drive system: | Chain drive, 11KW main motor power+2.9KW servo motor, working speed: about 2-3m/min; |
Welding structure: | material of fixed beam and walking beam: hot-rolled steel, the base and rack are be gantry planer processing after welded, work platform is not allowed stress deformation; main machine table-board’s plainness <2mm/1000mm |
Punching: | Punching the holes at the press machine before forming the shapes |
Bending: | Bending after the hydraulic cutting |
Encoder: | Omron brand |
Electric parts: | Schneider brand |
Profile of the product (Basis on customer’s requirement to design)
Size 300mm, 400mm, 500mm and 600mm make in one machine, change the size automatically
Working flow
5 tons Electrical De-coiler——→ Servo feeding—→ Hydraulic punching—→Main roll forming machine—→Hydraulic cutting-- Conveyor belt---Bending one side--Bending two sides—→ Run out tables