18 Stations 1.5-2.0mm Cable Tray Roll Forming Machine With Punching Machine
5 ton hydraulic De-coiler | Diameter: 420-560mm hydraulic expansion. Pictures for reference |
Expansion: Hydraulic de-coiler | |
Capacity: 5000kg per mandrel | |
Max Coil Width: 1250mm | |
Leveling device | 1.7 rolls leveling, 3 rolls up and 4 rolls down |
2.Diameter is Ø 80mm, chrome and HRC60 heat treatment to secure the smooth surface | |
3.Leveling Raw Material thickness:1.5-2.5mm | |
4.Max Leveling Raw Material width: 1000mm | |
Feeding device | Feeding Servo feeding motor: about 4.4KW,Yaskawa |
Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can | |
be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the | |
touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes. | |
Punching press machine | 1 Series JH21-160 |
Brand name: Yangli | |
Main roll forming machine | Suitable Plate Material:Material thickness:1.0-2.5mm |
Raw material: Galvanized steel and black steel sheets | |
Working Speed: 18-9meters / min | |
Forming Steps: 20 stations | |
Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome | |
Material of Shaft: 45# Advanced Steel (Diameter: *90mm), thermal refining | |
Driven system: chain driven, shafts diameter 90mm | |
Main Power with reducer: 18.5KW WH Chinese Famous | |
Cutting: Hydraulic Cutting Cr12mov | |
Material of Cutting Knife: Cr12Mov, Quench HRC58-62 | |
Hydraulic Station Power: 7.5KW Wuxi Wanshen Famous Chinese Brand | |
The whole machine is controlled by industry computer-PLC. | |
Adjust the height by the motors and the rails, controlled by the PLC | |
Hydraulic cutting system | The cutter blade material: Cr12mov HRC58-62 degree |
Cutting after forming: Cut the sheet after roll forming to required length | |
Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will | |
automatically start. | |
Material of blade: CR12with heat treatment | |
Length measuring: Automatic length measuring | |
Tolerance of length: 6m+/- 1.5mm | |
Control panel | (1) Power supplier: 380V, 50 Hz, 3Phase (adjusted with the requestment) |
(2) Length & quantity measurement automatically; | |
(3) Length & quantity controlled by PLC | |
(4) Length inaccuracy can be amended easily. | |
(5). Control panel: Button-type switch and touch screen | |
(6) The language in the touch screen: English and Chinese | |
(7) Unit of length: millimeter (switched on the control panel) |
Working flow of cable tray roll forming machine
Decoiler(passive/auto)—Punching—roll forming machine—Servo Following Cutting—Automatic stacking
1,Ladder-Type Cable Tray
The CQ1-T ladder-type cable tray is an improved design based on domestic and international references. It features lightweight construction, low cost, unique design, easy installation, good heat dissipation, and ventilation. It is suitable for laying cables with relatively large diameters, including high- and low-voltage power cables.
2,Tray-Type Cable Tray
The tray-type cable tray is widely used in industries such as petroleum, chemical, light industry, and telecommunications. It is lightweight, has a high load capacity, offers an attractive appearance, and features a simple structure and easy installation. It is suitable for the installation of both power cables and control cables.
3,Channel-Type Cable Tray
The channel-type cable tray is a fully enclosed cable tray. It is most suitable for laying computer cables, communication cables, thermocouple cables, and other control cables for highly sensitive systems. It provides excellent shielding against interference for control cables and protection in highly corrosive environments.
Advantages and Disadvantages of Ladder-Type, Tray-Type, and Channel-Type Cable Trays:
Ladder-Type Cable Tray: Offers excellent ventilation performance but does not provide dust or interference protection.
Tray-Type and Channel-Type Cable Trays: Provide effective dust and interference protection.